Ensure stable and economical compressed air production

The stable production of compressed air deserves at least as much attention as your facility’s electricity, heat, or water consumption.

After all, it’s one of the critical basic utilities that can quietly consume large amounts of energy – and in the event of a malfunction, it can even shut down your entire production.

If you want to produce high-quality compressed air without interruptions, the solution lies in centralised control.

The universally compatible Balance Pro offers a centralised view of all the devices and components in the compressed air system and provides a secure solution even for unmanned operations.

High degree of manual operation

If starting and controlling equipment largely relies on manual operation, it’s hard to get a comprehensive view of the entire system’s performance.

Compressed air is a critical utility for your production. Don’t leave its monitoring and control to chance or to the availability of an on-site operator.

Controlling devices individually

As factory air consumption fluctuates, control based on individual machine controllers doesn’t guarantee consistent pressure. If your system consists of devices from various brands, their centralised control isn’t feasible with brand-specific solutions.

Inconsistent compressed air quality

For instance, differences in the air quality produced by compressors purchased at different times can significantly impact the quality of the end product and the efficiency of processes. Additionally, impurities, moisture, and oil in the compressed air can cause issues.

Fluctuating dew point

Remember to also control the air dryers along with the compressors. A dew point that’s too high can lead to moisture condensation in the compressed air system, degrading the air quality and potentially wearing down equipment. On the other hand, a dew point that’s too low can result in unnecessarily dry air and increased energy consumption.

Automatic control eliminates human error

The system responds quickly to unexpected situations, such as when the running compressors need more power, and alternates the operation of the devices. Operation no longer depends on whether a specific person is actively monitoring the situation.

Balance Pro doesn’t just monitor compressors but also air dryers, which must operate synchronously with the compressors. The system comprehensively monitors operations through set parameters and informs the operator accordingly.

Sarlin Balance Pro automatically adjusts the equipment according to pressure needs, and, for example, starts compressors and dryers automatically as pressure demands increase.

Continuous 24/7 monitoring keeps the big picture clear

When you can see the status of your entire compressed air system from one view, you get clear information on where the compressed air is being used and how efficiently.

Comprehensive monitoring features and diagnostics improve reliability. The visual interface and historical data make it easier to monitor operations and detect issues.

Monitoring prevents costly failures

Continuous monitoring and alerts help anticipate potential failures and respond to them quickly, even before they occur. The system also assists in properly scheduling maintenance tasks.

In case of faults, you can also get support from Sarlin’s HelpDesk experts.

“Sarlin Balance Pro has a maximum payback period of 2 years. Savings come from controlling the pressure level and avoiding costly production stoppages and failures.”

Pressure and dew point remain at optimal levels

Balance Pro monitors both pressure and dew point and adjusts the system to keep them at desired levels. This ensures that compressed air is not produced at too high a pressure and that the dew point remains optimal for quality.

Even if filters become clogged or dryers malfunction, the system still controls the equipment and maintains its targets. Without centralised control, compressors might think they’re producing enough air, but the actual pressure could be lower than before.

Reporting highlights savings and resources

Sarlin Balance Pro offers easy reporting through a cloud service. Thanks to the reports, maintenance and production metrics are clearly visible, quality control is simplified, and resources can be better allocated.

Contact us – let’s examine how we can make your compressed air production consistently reliable.