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Sinebrychoff aims for zero accidents by 2030

A market leader in the Finnish beverage industry, Sinebrychoff is aiming for clean zeros across the board in CO2 emissions, lost water, irresponsible drinking, and workplace accidents.

Sarlin has delivered a safety door bolt lock system that protects workers from the hazards of robot cells.

Sinebrychoff is part of the Carlsberg group. The production company in Kerava in Finland employs some 350 professionals while the commercial units employ just short of 300.

Occupational safety

Occupational Safety Officer Pasi Kukkonen states that their international group is very careful to follow occupational safety standards. “The group gives me good support for my work, I don’t need to work on everything on my own. Collaboration and information sharing are very helpful for development.

Safe working is based on prevention and the commitment of the personnel. Our employees are committed to occupational safety. The motivation to work safely is seen as equally important as making beverages for our professional skill.

Technical solutions help eliminate risks

Technical solutions can be employed to improve working conditions and remove risk factors. Rich in tradition, the brewery periodically modernises its equipment and improves the safety of its functions.

For example, the isolation of energy-consuming machinery from supply is defined in detail in the group strategy, and the use of the lockout-tagout (LOTO) operating model is continuously developed further.

LOTO uses physical locks to prevent the accidental activation of a device or process when workers are in the danger zone

Robot cell bolt lock system

Occupational safety should be made easy to keep people following instructions. Previously, the safety doors of robot cells had a latch and workers used personal padlocks. The solution was safe, but handling a personal lock and key was difficult and time-consuming.

The lockout-tagout bolt locking system developed by Fortress Interlocks Limited is a mechanical solution that can easily introduce LOTO functionality to existing doors. The solution can bring LOTO to hinged doors without the need for personal locks.

  • The bolt lock module is installed to the door jamb with an installation kit.
  • When the key is turned, the bolt extends from the cylinder, preventing accidental closing of the safety door.
  • With the bolt extended, the user can remove the key and bring it with them inside the cell.
  • This prevents the closing of the door with the user inside the cell.

This is a much simpler LOTO system that has saved the time of employees and spared them from having to carry personal locks.

Employees need to pass through safety doors many times during their shift to clean the area, clear faults caused by incorrectly unloaded or stacked pallets, and monitor automatic picking, for example. Because the protection uses the robot cell’s internal safety circuits, no zero-energy solution is needed. Securing the safety door is of vital importance because the robots can carry enormous energies during operation and their movements are strictly programmed. The locking system saves human lives.

Kukkonen is happy with their collaboration with Sarlin. “We installed the locks ourselves and the work was simple. I’d looked for robot cell safety door solutions all over the world and requested offers, but finally found a completely mechanical solution.”

Contact us

Our experts are happy to help you with any questions.

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Mikko Ylilammi

Sales manager, Machine safety

010 550 4269